Formula 1000 rules require a chain guard equivalent to 1/4″ aluminum to contain the chain in case of a break. I had the blank laser cut, then bent it on my tubing bender. After bending, it was sliced in two parts for easier access to the chain and rear sprocket, drilled and tapped for an overlapping tab, cross-drilled for mounting holes, and installed.
- Off-label use for the tubing bender. Works great!
- After bending, before cutting
- Chain guard was split for access to sprocket & chain
- Another view of finished chain guard