Below is our proof-of-concept for laser cutting parts in Thailand. Choices of material are extremely limited– ya got yer steel, see, and ya got yer aluminum. Unfortunately the aluminum is 1100, which has the structural strength of mozzarella, so I had to provide my own 6061-T6 to be cut. That didn’t reduce the price much, though. Redesigned some parts to match the available steel, which luckily is considerably stronger than cheese. I don’t yet have a sheet metal bender or supplier, so some parts have a slot cut where they are bent by hand and welded to shape as seen in the last photographs.
- Suspension rocker arm mount, front upper
- Suspension rocker arm mounts, rear lower
- Suspension rocker arm mount, front lower
- Suspension rocker arm mounts, upper rear
- Rear shock mount crossmember
- Front shock mount crossmember
- Camber plates to go between the uprights and steering arms.
- Brake disk to wheel hub mounts
- Wheel spacers
- Shoulder harness mounts
- Rocker arm mount; had to recut bushing ID after welding
- Finished front upper rocker arm mount
- Front lower rocker arm mount ready to weld
- Front lower rocker arm mount welded
- Front shock mount crossmember and rocker arm mounts welded in.
- Rear shock mount crossmember ready for welding
- Rear shock mount crossmember welded except for bushings
- Rear shock mount crossmember in place. Removable for engine installation.