I decided there was too much play between the axle halfshafts and the differential extensions, so I made collars with the precise inner diameter and length necessary to remove all play. I was pleased that I could make them so precisely, even on my old beat-up lathe, that they made an almost airtight seal. I’m showing many of the steps below as a reminder of just how many operations go into making even the simplest-looking parts.
- Center drill
- Drill
- Drill larger
- Bore
- Measuring internal diameter with dial bore gauge
- Cut off using angle grinder with attachment shown earlier
- Collar goes on here
- Fitting lock ring on inside end of axle halfshaft to lock into diff extension
- Axle halfshaft is pounded into differential extension