The Build Begins– The Front Subframe

After more than a year and a half of design and several months of tool preparation, that long-awaited day has finally arrived: the day I touch saw to metal on an actual car part. The first step is to build the front subframe that sell sit horizontally at the bottom of the nose of the car. The chassis table already has holes drilled and tapped for 3/8″ bolts locating the subframe members precisely. Here’s the first tube in place among the pins on the chassis table.

First Tube

First tube in place on the chassis table, bent to fit pins

First Weld

Lower front frame member cut to fit and tack welded in place

Finished Subframe

Finished front subframe, fully welded. Since it's laterally symmetrical, it's flipped over to weld the bottom.

Subframe on jigs

Front subframe raised to final position, supported by chassis jigs. Note Natural-Polymer Swing Press at right. A useful tool.

Welcome to the LudemannEngineering Blog

Greetings! On this blog I’ll be documenting my efforts to bring SCCA-style Formula 1000 racing to Thailand. Formula 1000 is the fastest-growing class of race cars in the Sports Car Club of America, as it provides the greatest excitement for the money, but has not yet been seen in Thailand. Based on 1000 cc superbike engines and transmissions, the cars feature open wheels, slick tires, wings, and ground effects. Cornering speeds and braking are comparable to Formula 1 cars of 25-30 years ago. Costs are kept low by prohibiting engine modifications and exotic materials, and requiring a steel tube frame. The next step up in amateur racing is Formula Atlantic, which costs serious money.

First off is to build the prototype.